Air and Vacuum Equipment

What is a Vacuum Booster?

Vacuum Booster

A vacuum booster, also called a mechanical booster pump, helps vacuum systems work better by making them pump faster and more efficiently. It uses positive displacement mechanisms like Roots blowers, which have rotating lobes to move air or gas through the system. This lets the vacuum system reach lower pressures and handle more gas. Mechanical vacuum boosters are important for applications that need quick evacuation and deep vacuum levels. They reduce the work the main vacuum pump has to do, making it last longer and improving the whole system's reliability. They're also made to last in tough industrial conditions.

Features and Specifiactions of Vacuum Booster


Features

Significantly increases the overall pumping speed of the vacuum system, allowing for faster evacuation times.
Enhances the ability to achieve lower ultimate pressures, which the primary pump alone cannot reach.
Utilizes rotating lobes, typically in a Roots-type blower configuration, to move large volumes of gas efficiently.
Reduces the workload on the primary vacuum pump, extending its operational life and improving system reliability.
Built to withstand harsh industrial conditions with durable materials and robust design.
Improves the overall energy efficiency of the vacuum system by optimizing the load distribution between the booster and the primary pump.

Specification

Typically ranges from 100 to 20,000 cubic meters per hour (m³/h), depending on the model and application.
Can achieve pressures down to 0.01 mbar when combined with a suitable backing pump.
Usually between 1.5 kW to 75 kW, varying according to the size and capacity of the booster.
Commonly ranges from DN 40 to DN 300, depending on the model and application requirements.
Designed to operate effectively within a temperature range of -10°C to 40°C.
Constructed from high-grade materials such as cast iron, aluminum, and stainless steel to ensure durability and resistance to corrosion.

Spare Parts Used in Vacuum Booster

 Bearing Vacuum Booster Spare Part

Bearing

 Fasteners Vacuum Booster Spare Part

Fasteners

 Gaskets Vacuum Booster Spare Part

Gaskets

 Lob rotors Vacuum Booster Spare Part

Lob rotors

 Seal Vacuum Booster Spare Part

Seal

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Applications of Vacuum Booster

Chemical and Pharmaceutical Industries

Enhances vacuum levels for distillation, drying, and evaporation processes in chemical and pharmaceutical production, where precise vacuum control is critical for product quality and yield.

Petrochemical Plants

Used for vacuum distillation, vapor recovery, and vacuum filtration applications in petrochemical processing facilities to separate and purify various hydrocarbon products.

Electronics

Provides high vacuum levels for degassing, encapsulation, and vacuum metallization processes in semiconductor manufacturing and other electronics manufacturing operations.

Vacuum Furnaces

Assists in achieving high vacuum levels required for heat treatment processes such as annealing, brazing, and sintering in vacuum furnace applications.

Food Processing

Utilized for freeze-drying, vacuum packaging, and deaeration processes in the food industry to preserve food products, remove moisture, and maintain product quality and freshness.

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