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What is a High Pressure Air Booster?

A particular kind of air compressor that generates medium- or high-pressure air and gas is called a high-pressure air booster. For applications requiring higher pressure, it increases the pressure of previously compressed gas or air to up to 1000 bar. A booster usually operates in combination with a typical air compressor1. These boosters are used in many different industries where more air pressure is required. They might operate in the manufacturing, automotive, or energy industries.

Features and Specifiactions of High Pressure Air Booster

Features

High Pressure Capability

Designed to increase air pressure significantly, often up to 10,000 psi or more, depending on the model.

Multiple Stages

Available in single-stage and multi-stage configurations to achieve different pressure levels efficiently.

Automatic Operation

Many models feature automatic control systems that manage the pressure boosting process, ensuring consistent output pressure.

Safety Mechanisms

Equipped with safety features such as pressure relief valves and automatic shutdown systems to prevent over-pressurization and ensure safe operation.

Durability

Built with robust materials to withstand high pressures and harsh industrial environments, ensuring long service life.

Energy Efficiency

Designed to be energy-efficient, reducing operational costs by optimizing the use of compressed air.

Specification

Pressure Range

Capable of boosting pressure from as low as 30 psi up to 10,000 psi or higher.

Flow Rate

Flow rates can vary significantly, typically ranging from 100 - 250 SCFM, depending on the model and application.

Power Source

Electric (three-phase motor)

Material Construction

Commonly made from high-strength materials such as Stainless Steel, Aluminum Alloys

Type of Cooling

Air / Water cooling

Stage of operation

single stage

Temperature Range

Designed to operate efficiently within a wide temperature range, often from -20°C to 60°C (-4°F to 140°F).

Control Options

Can include manual, semi-automatic, or fully automatic controls, with options for remote monitoring and control.

Spare Parts Used in High Pressure Air Booster

Air Filter

Crank case and crank Shaft

Cylinder

Piston Ring

Valves

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Applications of High Pressure Air Booster

Manufacturing

Used for operating high-pressure pneumatic tools and machinery in manufacturing plants, such as stamping presses, injection molding machines, and high-pressure cleaning systems.

Aerospace

Essential for testing high-pressure systems and components in aerospace manufacturing and maintenance facilities, including hydraulic systems, flight control actuators, and landing gear.

Automotive

Boosts air pressure for specific high-pressure applications in automotive manufacturing, such as leak testing, tire inflation, and brake system testing.

Energy Sector

Enhances pneumatic systems in oil and gas operations for tasks such as pipeline testing, well stimulation, and gas compression in production and processing facilities.

Testing Facilities

Provides high-pressure air for various testing protocols in research and development laboratories, certification agencies, and quality control departments across industries.